Upstream · Material Batch
Identification
Sustainability
Traceability
Conformity
Product Class — Material Identity
Trade Name
PolyFlex® ABS GP-35 [fictional]
Polymer Class
ABS (Acrylonitrile Butadiene Styrene)
CAS Number
9003-56-9
Standard Designation
ISO 2580-1 / ISO 19069
Batch / Lot Number
ABS-VG-2024-0471-B
Production Date
2024-03-12
Manufacturer
Fictive Polymers AG [fictional]
Production Facility
Industrial Zone A, Country X [fictional]
Material Properties (Technical Data Sheet)
Melt Flow Rate (MFR)
11 g/10 min (220 °C / 10 kg)
Tensile Strength
45 MPa (ISO 527)
Impact Strength (Charpy)
18 kJ/m² (ISO 179/1eA)
Heat Deflection Temp.
87 °C (ISO 75-2/Af)
Density
1.04 g/cm³ (ISO 1183)
Water Absorption
0.3 % (ISO 62)
Inj. Moulding Temp.
220–260 °C
Drying Conditions
80 °C / 3–4 h
Markings & Packaging Linkage
Packaging Unit
25 kg bags, pallet ID PAL-2024-047
Label Reference
Batch ID + Material ID on bag label
DPP Link Method
Batch/delivery ID (logical linkage)
Optional Tracer
Not applied (optional)
Emissions Scorecard
Carbon Footprint
GWP (cradle-to-gate)
3.8 kg CO₂e / kg
System Boundary
Cradle-to-gate
Reporting Standard
ISO 14067 / GHG Protocol
Verification Status
Third-party verified [fictional]
Circularity Scorecard
Recyclability Class
Technically recyclable (ABS)
Sorting Pathway
NIR-sortable (WEEE stream)
Recycled Content
0% (virgin material)
End-of-Life Pathway
Mechanical recycling
Traceability Events
TransformationEvent
Production of virgin ABS polymer from monomer inputs at fictional facility. Batch ABS-VG-2024-0471-B produced 2024-03-12, yield 98.2%, process parameters recorded in CoA.
ObjectEvent
Material testing and laboratory analysis: MFR, tensile strength, impact strength, HDT. Test report TR-2024-0471 issued 2024-03-14.
ObjectEvent
SVHC screening performed against REACH Candidate List (reference date 2024-01-15). No SVHCs ≥ 0.1% (w/w) detected. SVHC-ND-2024-047 issued.
TransactionEvent
Transfer of batch ABS-VG-2024-0471-B from fictional polymer supplier to fictional OEM processor. Delivery date 2024-03-20, 500 kg, 20 bags, pallet PAL-2024-047.
Downstream Linkage
→ Component Manufacturing DPP
This batch referenced via TransformationEvent in Housing Lot HS-2024-0512
↗
Conformity Claims → UNTP Classes
| ConformityClaim | ConformityInformation (Basis/Scope) | ConformityCredentials (Evidence) |
|---|---|---|
| REACH Compliant Polymer exempt from REACH registration; monomers/precursors registered; compliance with Annex XVII |
Polymer exempt from registration; monomers/precursors registered; REACH Annex XVII restrictions respected | REACH DoCRIS |
| SVHC Status: None >0.1% | Status per REACH Candidate List, reference date 2024-01-15 | SVHC Neg. DeclarationRIS |
| RoHS Support | Material-level evidence supporting downstream article RoHS compliance; no exceedance of RoHS limits in compound | TDS referenceSupplier statement |
| CLP Classification | Classification, labeling, handling and safety requirements under CLP Regulation | SDS (v4.2, 2024-01) |
| Technical Suitability | Material properties and processability as basis for component assessment | TDSCoA TR-2024-0471 |
Upstream · Component Lot
Identification
Sustainability
Traceability
Conformity
Component Identity
Component Name
IoT Beacon Housing Shell (Upper + Lower)
Function
Enclosure of electronics, IP-rated protection
Lot Number
HS-2024-0512-LOT
Production Date
2024-04-05
Quantity
2 000 sets
Manufacturer / OEM
Fictional Precision Plastics Ltd [fictional]
Tool / Cavity Code
T-042 / C1–C4
ISO Marking
>ABS< (ISO 11469) + date code
Manufacturing & Quality Data
Process
Injection moulding
Melt Temp.
235 °C
Cycle Time
28 s
Colour
Dark grey (similar to RAL 7021)
Colour Measurement
ΔE < 1.0 (CIE 2000), pass
Dimensional Check
Within ±0.1 mm tolerance, pass
Clip / Snap-fit Test
500 cycles, no failure — pass
Weight per Set
38.4 g
Linked Material DPPs
Virgin ABS — Batch ABS-VG-2024-0471-B
70% share · DPP Material Level
↗
ABS Regranulate — Batch RG-2024-0188
30% share · DPP Material Level (Recycled)
↗
Scorecards
Circularity Scorecard
Recycled Content
30% (PCR — ABS regranulate)
Scrap Rate (mfg)
1.8% (recovered & reground)
Recyclability (theor.)
High — ABS mono-material
Recyclability (practical)
Medium — incl. colorant/additive risk
Snap-fit Disassembly
Tool-free, <30 s
Emissions Scorecard
Energy (injection moulding)
0.82 kWh / kg
Scrap-related emissions
Minimised (loop recovery)
Comparison vs. virgin-only
–12% CO₂e (blended batch)
Traceability Events
TransformationEvent
Conversion of granulate blend (ABS-VG-2024-0471-B 70% + RG-2024-0188 30%) into housing shells Lot HS-2024-0512. Tool T-042, melt temp 235 °C, cycle 28 s, 2 000 sets produced.
ObjectEvent
Dimensional inspection: ±0.1 mm tolerance check on 50 samples. Result: PASS. Report QA-HS-0512-DIM.
ObjectEvent
Colour measurement (ΔE CIE2000 <1.0): PASS. Clip/snap-fit functional test (500 cycles): PASS. Report QA-HS-0512-FUNC.
TransactionEvent
Shipment of housing shells Lot HS-2024-0512 to fictional OEM assembly facility (2 000 sets, 76.8 kg). Handover date 2024-04-08, custody transferred.
Conformity Claims → UNTP Classes
| ConformityClaim | ConformityInformation | ConformityCredentials |
|---|---|---|
| RoHS Compliant (component) | Assessment at homogeneous material level (ABS + colorants/masterbatch); compliance with RoHS limit values | Mfr RoHS StatementXRF ScreeningLab Report |
| REACH Annex XVII | No prohibited or restricted substances exceeding limits present in the article | Mfr DeclarationRISTest reports (risk-based) |
| POPs Compliant | Compliance with POP Regulation (EU) 2019/1021 — PBDE below threshold values | POP ScreeningSupplier Declaration |
| REACH Art. 33 / SCIP: Not Required | No SVHC >0.1% (w/w) in article → no Art. 33 communication, no SCIP notification required | SVHC Neg. Declaration (article)RIS |
| UL 94 V-0 (if required) | Flame retardancy test, thickness- and colour-dependent, for specific component configuration | Test Report (fictional)Classification Reference |
Upstream · Individual Product (Serial)
Identification
Sustainability
Traceability
Conformity
Product Identity
Product Name
Generic IoT Beacon v2.1 [fictional]
Serial Number
SN-IOT-2024-88741
WEEE Category
Cat. 3 — IT & Telecomm. Equipment
Manufacturer / OEM
Fictional Systems GmbH [fictional]
Production Date
2024-04-20
Place of Production
City A, Country X [fictional]
IP Rating
IP54 (IEC 60529)
Battery
LiPo 3.7 V / 600 mAh (removable)
Dimensions (L×W×H)
82 × 52 × 18 mm
Total Weight
74 g
Markings & Data Carriers
DPP Access
QR Code on nameplate → DPP URL
Legal Markings
CE Mark, WEEE (crossed bin symbol)
RFID / NFC
NFC tag UID linked to serial number
Repair Info
QR → disassembly guide online
Linked Component DPPs
Plastic Housing — Lot HS-2024-0512
DPP Component Level · 30% recycled ABS content
↗
Scorecards
Circularity Scorecard
Recycled Content (device)
~15% (housing contribution)
Recyclability (housing)
High — mono-material ABS
Battery Removability
Tool-free, <60 s
Housing Separability
Snap-fit, tool-free <30 s
Spare Parts Available
7 years (EN 45554)
Repairability Index
B (EN 4555x)
Emissions Scorecard
Product Carbon Footprint
0.62 kg CO₂e / unit
System Boundary
Cradle-to-gate
Reporting Standard
ISO 14067
Take-back Scheme
WEEE Collective System (fictional)
Traceability Events
AssociationEvent
Assembly of housing shells (HS-2024-0512) with electronics kit (PCB-2024-0312, battery BAT-2024-0099) into complete IoT Beacon SN-IOT-2024-88741. Assembly date 2024-04-20.
ObjectEvent
Final functional test: wireless connectivity, sensor self-test, IP54 ingress protection test (IEC 60529). Result: PASS. Test report FT-2024-88741.
ObjectEvent
CE marking applied (serial label + nameplate), WEEE symbol applied, QR/NFC codes linked to DPP URL. Date 2024-04-21.
TransactionEvent
Handover of finished product batch to logistics partner / market. Invoice INV-2024-0421, delivery 2024-04-25. Custody transferred to fictional distributor.
Conformity Claims → UNTP Classes
| ConformityClaim | ConformityInformation | ConformityCredentials |
|---|---|---|
| CE Conformity (end product) | Compliance with applicable EU directives for EEE (EMC 2014/30/EU, RED 2014/53/EU, LVD 2014/35/EU where applicable) | EU DoC (fictional)Technical DocumentationTest Reports |
| RoHS Requirements Met | Compliance with RoHS limit values in all homogeneous materials; assessed per EN IEC 63000 | RoHS Technical Documentation (EN IEC 63000)Material & Component RoHS Evidence |
| WEEE Obligations Fulfilled | Registration, labeling (crossed-out bin), and information flows per WEEE Directive 2012/19/EU | WEEE Registration (fictional)Label Documentation |
| REACH Art. 33 / SCIP: Not Required | No SVHC >0.1% (w/w) present in any article of the device | Article-level SVHC AssessmentMaterial/Component SVHC Declarations |
| Fire Classification Provided (opt.) | Flame retardancy classification for housing, thickness- and configuration-specific | Test Report (fictional)Classification Reference |
Downstream · Collection Batch
Batch Record
PRBL Status
Traceability
Collection Batch Parameters
Batch ID
CB-EOL-2025-0174
Origin / Source
Fictional WEEE collection point, City A
Collection System
Fictional WEEE Collective System (Cat. 3)
Collection Date
2025-01-15
Container ID
CTN-CA-0174-A
Total Weight
840 kg
WEEE Category
Cat. 3 — IT & Telecomm. Equipment
Item Count (est.)
~11 300 devices (74 g avg.)
DPP as Information Source
IoT Beacon DPP (End-product Level)
Source of: material composition, WEEE category, dismantling guidance, SVHC status
↗
Product Recycled Batch Log (PRBL) — Created
Batch Received ✓
Batch Identifiers Assigned ✓
Product Category Set ✓
Recycling Process Category: Collection
PRBL ID
PRBL-2025-0174
Status
CREATED
Initiated By
Fictional WEEE Logistics Ltd
CWA 18186 Ref.
Minimum content recorded (§4.2)
EN 15343 Ref.
Traceability chain initiated
ISO 22095 Ref.
CoC path started — segregated
Traceability Events
AggregationEvent
Individual IoT Beacon units aggregated into Collection Batch CB-EOL-2025-0174. ~11 300 devices, 840 kg total. QR/serial scan attempted for DPP linkage where available.
TransactionEvent
Handover of Collection Batch CB-EOL-2025-0174 from fictional collection point to pre-treatment facility (Fictional Recycler GmbH). Date 2025-01-18, transport document TRN-0174.
Downstream · Sub-batches / Process Outputs
Process Data
PRBL Status
Traceability
Design Feedback
Process Parameters & Sub-fractions
Input Batch
CB-EOL-2025-0174 (840 kg)
Dismantling Time (avg.)
42 s / device (manual line)
Battery Separation Rate
99.2% — target: 100%
PCB Separation Rate
97.8%
Hazardous Parts Fraction
148 kg (batteries + PCBs)
Plastic Sub-batch ID
SB-PLAST-2025-0174-P
Plastic Sub-batch Weight
432 kg
Residual Stream
260 kg (metals, mixed)
SVHC Initial Screening
XRF screening: no alerts
PRBL — Updated
Treatment Information Added ✓
Process Category: Depollution / Dismantling
Sub-batch IDs Assigned ✓
Mass Balance Recorded ✓
PRBL ID
PRBL-2025-0174
Status
UPDATED
Mass In / Mass Out
840 kg → 432 + 148 + 260 kg
CoC Model
Segregated (ISO 22095)
Traceability Events
TransformationEvent
Collection batch CB-EOL-2025-0174 split into: plastic sub-batch SB-PLAST-2025-0174-P (432 kg), hazardous fraction SB-HAZ-0174-H (148 kg), residual metal SB-MET-0174-M (260 kg).
ObjectEvent
Manual dismantling: avg. 42 s/device. Battery separation 99.2%, PCB separation 97.8%. XRF screening on representative sample: no flame retardant alerts. Report PP-0174-SCR.
Design Feedback Loop — Actual vs. Designed
DPP Target (Design Assumptions)
Battery removal (tool-free)
<60 s ✓
Housing separation
<30 s ✓
Battery separation rate
Target: 100%
Actual EoL Values (This Gate)
Avg dismantling time
42 s (+40% vs. design)
Housing separation
28 s ✓
Battery separation rate
99.2% (gap: 0.8%)
⚡ Feedback Note: Dismantling time exceeds design assumption by ~40%. Root cause: adhesive residue on PCB connector. Flag to OEM design team for next revision. Battery gap (0.8%) documented for EPR reporting.
Downstream · Fractions (ABS Fraction Batch)
Fraction Records
PRBL Status
Traceability
Plastic Fraction — ABS
Fraction ID
FR-ABS-2025-0174-01
Polymer Class
ABS
Fraction Weight
318 kg
Colour Profile
Dark grey / black, mixed
Separation Method
NIR + density separation
Purity Level
94.2% (ABS flake)
Misclassification Rate
5.8% (incl. ABS/PC blend traces)
BFR Screening (XRF)
No POP/BFR alerts detected
Other Fractions
Mixed plastics: 60 kg · Metal: 54 kg
⚠ Physical Identity Note
At this gate the product is shredded and irreversibly loses its individual identity. Traceability shifts entirely to batch and fraction identifiers. The DPP at end-product level is no longer the operational carrier. Continuity is maintained through the PRBL and fraction records referencing upstream CoC documentation.
PRBL — Running
Fraction IDs Created ✓
Purity / Contamination Tests Added ✓
Segregated Proof Recorded ✓
Inventory Trail Updated ✓
PRBL ID
PRBL-2025-0174
Status
RUNNING (Sorting)
Mass In / Mass Out
432 kg → 318 + 60 + 54 kg
End-of-Waste Logic
WFD Art. 6 assessment pending
Segregation Model
Segregated (ISO 22095)
EN 15343 Ref.
Process & quality records logged
Traceability Events
TransformationEvent
Shredding + NIR/density sorting of SB-PLAST-2025-0174-P (432 kg) into: ABS fraction FR-ABS-2025-0174-01 (318 kg), mixed plastics FR-MIX-0174-02 (60 kg), metal residual FR-MET-0174-03 (54 kg).
ObjectEvent
Fraction purity measurement: ABS FR-01 = 94.2%. XRF screening for POP/BFR: no alerts. Contamination test report SRT-0174-QA. Separation logs and inventory trail archived.
Downstream · Output Batch (Regranulate / Compound)
Compounding Data
PRBL Finalized
Traceability
Output Batch
Primary Compounding — Process Data
Input Fraction
FR-ABS-2025-0174-01 (318 kg)
Process Steps
Washing → drying → filtration → degassing → extrusion → pelletising
Temperature Range
220–245 °C
Throughput
120 kg/h
Filtration (melt)
80 µm screen
Output Batch ID
RG-2025-0174-01
Output Weight
289 kg (yield 90.9%)
Material Test Results (Output Batch)
MFR (220 °C / 10 kg)
9.8 g/10 min
Density
1.04 g/cm³
Ash Content
1.2%
Moisture
0.12%
Odour (1–5 scale)
2 (acceptable)
POP/BFR Screening
Below regulatory thresholds
DQL (EN 18065)
DQL 2
CoA Reference
CoA-RG-2025-0174-01
PRBL — Finalized
Output Batch ID Assigned ✓
Yield / Conversion Recorded ✓
Final Specification + CoA Linked ✓
Custody Transfer Docs ✓
Inventory Reconciliation ✓
PRBL ID
PRBL-2025-0174
Status
FINALIZED
Handover Target
PRO (Producer Responsibility Org.)
CWA 18186 Compliance
All minimum content fulfilled ✓
EN 15343 Cert.
Certification pending (fictional audit)
Traceability Scheme
Audit scheduled (fictional scheme)
Overlap: PRBL → New Material DPP
At this gate the finalized PRBL overlaps with the new DPP at material level for the recycled output batch. The recycled compound RG-2025-0174-01 is now a product and can re-enter the supply chain at the Material or Component Gate, closing the circular loop.
Traceability Events
TransformationEvent
Processing of ABS fraction FR-ABS-2025-0174-01 (318 kg) into regranulate batch RG-2025-0174-01 (289 kg). Extrusion line EXT-07, temp 220–245 °C, throughput 120 kg/h. Yield 90.9%.
ObjectEvent
Final QC: MFR 9.8 g/10 min, density 1.04, ash 1.2%, POP/BFR screening: all below thresholds. DQL assessed per EN 18065: DQL 2. CoA-RG-2025-0174-01 issued.
TransactionEvent
Shipment of regranulate batch RG-2025-0174-01 (289 kg) to fictional compounder / OEM processor. Transport document SHP-2025-0174, custody transferred 2025-02-12.
→ New DPP at Material Level begins here
ABS Regranulate DPP — Batch RG-2025-0174-01
DPP Material Level (Recycled) · DQL 2 · PCR WEEE Stream
↗
Recycled Material Batch · Loop Closed ♻
Identification
Sustainability
Traceability
Conformity
Material Identity
Polymer Class
ABS (Post-Consumer Recyclate)
Internal Designation
rABS-WEEE-DQL2-BK
Batch Number
RG-2025-0174-01
Form
Regranulate / pellets
Colour
Dark grey / black (mixed)
Origin
PCR — WEEE small appliances (Cat. 3)
Production Date
2025-02-10
Recycling Company
Fictional Recycler GmbH [fictional]
Provenance — Linked PRBL & Fractions
PRBL-2025-0174 (Finalized)
Collection → Pre-processing → Sorting → Compounding chain evidence
↗
Fraction FR-ABS-2025-0174-01
Source fraction · purity 94.2% · 318 kg input
↗
Material Properties
MFR (220 °C / 10 kg)
9.8 g/10 min
Density
1.04 g/cm³
Ash Content
1.2% (higher than virgin)
Tensile Strength
40 MPa (–11% vs. virgin)
DQL (EN 18065)
DQL 2
Moisture
0.12%
Re-entry to Supply Chain
→ Component Manufacturing Gate (Next Cycle)
This batch can replace virgin ABS as the 30% recycled share in new housing lots
↗
Scorecards
Circularity Scorecard
Recycled Content
100% post-consumer (WEEE)
CoC Model
Segregated (physical)
DQL (EN 18065)
DQL 2
Origin Fraction
WEEE Cat. 3 (small appliances)
Application Limitations
Not food-contact, not toy-contact
Emissions Scorecard
CO₂e (recycling process)
0.9 kg CO₂e / kg rABS
vs. Virgin ABS
–76% (3.8 kg CO₂e / kg)
Energy (compounding)
1.1 kWh / kg
Accounting Standard
ISO 14067 / GHG Protocol
Traceability Events
TransformationEvent
Waste-to-product transformation: ABS fraction FR-ABS-2025-0174-01 (WEEE stream) → regranulate batch RG-2025-0174-01. End-of-Waste status achieved (WFD Art. 6, assessed 2025-02-10).
ObjectEvent
Material tests: MFR, density, tensile strength, ash content, odour. POP/BFR screening: below thresholds. DQL assessment per EN 18065: DQL 2. Lab report LAB-RG-2025-0174.
TransactionEvent
Sale/handover of RG-2025-0174-01 to fictional OEM or compounder for next production cycle. CoA, PDS (EN 18065), SDS, REACH/RoHS/POP declarations attached. Delivery 2025-02-15.
Conformity Claims → UNTP Classes
| ConformityClaim | ConformityInformation | ConformityCredentials |
|---|---|---|
| REACH Annex XVII Complied | Substance restrictions fulfilled for the material in accordance with REACH Annex XVII | REACH DoCRIS |
| No SVHC >0.1% (w/w) | SVHC assessment per ECHA Candidate List; focus on legacy substances relevant for recyclates | SVHC Neg. DeclarationAnalytical Test Report |
| POP Regulation Complied | PBDEs and other POP substances below regulatory thresholds; enhanced scrutiny due to WEEE origin | POP Screening Lab ReportSupplier Declaration |
| RoHS Support (material level) | Material-level evidence supporting article RoHS compliance for homogeneous materials | RoHS Supplier StatementIncoming & Release Inspection Records |
| Recycled Content Declared — DQL 2 | 100% PCR, WEEE Cat. 3 origin, segregated CoC, DQL 2 per EN 18065; mass-balance not applied | DQL EvidenceCoAPRBL-2025-0174 |
| CLP Classification | Classification, labeling, and safe handling defined per CLP Regulation | SDS (current version) |